What Are the Different Types of Swaging Machines?
Swaging machines come in various types – from lightweight, portable models that fit in service vans to heavy-duty, high-capacity machines used in production lines. Machine variations exist to meet the demands of specific industries including hydraulics, automotive, and construction.
Today, we’ll be taking a closer look at the different types of swaging machines available and the unique features that make each type suited to specific uses.
What Is a Swaging Machine?
A swaging machine is used to shape or compress metal parts, such as hoses, tubes, and rods, in hydraulic and industrial applications. The process of swaging involves applying force to these components to reduce their diameter, taper the metal, add a fitting, or create a secure, leak-proof connection.
Hand Swaging Machines
Hand swaging machines are compact and manually operated, making them ideal for smaller-scale swaging tasks. By being easy to transport and requiring no electricity or hydraulic power, they’re perfect for technicians in small workshops where larger equipment isn’t necessary. Unlike mobile swaging machines, which are powered by a vehicle’s battery, hand swaging machines rely solely on manual force, making them suited for light, one-off tasks.
Choosing between different hand swaging models depends on factors like portability, hose diameter range, and frequency of use.
Some hand swaging machines prioritise being ultra portable, with lightweight designs that are easy to carry and ideal for quick on-site repairs. Other models focus on reducing manual effort by using air-powered operation, which is suitable for workshops with an air supply. Additionally, more robust hand swaging machines handle larger or high-pressure hoses, while fixed die models provide a dedicated solution for repetitive tasks with specific crimp sizes.
Advantages of hand swaging machines
- Easy to transport and use on-site, especially in smaller workshops.
- No power source required, making them quick and easy to operate in any location.
- Often more affordable than larger machines, ideal for light-duty tasks and occasional use.
Mobile Swaging Machines
Mobile swaging machines are designed for technicians who work on-site, often from a service vehicle. Compact and durable, these machines can be mounted in a van or on a workbench, making them ideal for mobile hose replacements and quick repairs. Unlike hand swaging machines, which are manually operated, mobile swaging machines are typically powered by a 12V or 24V battery, providing the power needed to handle a wider range of tasks and making them highly versatile for remote work.
Mobile swaging machines come in different configurations to suit various needs. Some have a modular design, with a separate head and powerpack, allowing the head to be positioned on a workbench while the powerpack is stored under the bench, optimising workspace and weight distribution in the vehicle. Others are self-contained units with integrated powerpacks, ideal for those seeking a compact, all-in-one solution. These machines can typically handle a range of hose sizes, with some models capable of swaging hoses up to 2 inches in diameter.
Advantages of mobile swaging machines
- Designed to work directly from service vehicles, ideal for mobile technicians.
- Some models are as lightweight as possible to maximise vehicle space.
- Suitable for high-pressure hoses, with various die sets available for versatile crimping.
Power Swaging Machine
Power swaging machines are built for busy workshop environments where hydraulic hose production is frequent and high efficiency is essential. These machines are typically powered by single or three-phase electric supplies, providing the strength needed for regular, heavy-duty use. They can handle a wide range of hose diameters, typically from 1/4″ to 2″, making them suitable for both standard and high-pressure applications.
Depending on the needs of the workshop, power swaging machines come in a range of setups.
Some models feature quick-change tools and die storage racks to allow fast switching between hose sizes. Others offer foot pedal operation alongside built-in push button controls, giving operators hands-free convenience and greater flexibility. Bench-mounted options offer a compact solution for smaller (yet busy) workshops. While quick-change models allow rapid die swapping, great for trade counters or batch production.
Advantages of power swaging machines
- Built for high-volume, repeated use, with more power than hand-operated machines.
- Available in single or three-phase power, capable of crimping a wide range of hose sizes.
- Foot pedal operation and quick-change die tools increase productivity and ease of use.
We’ve covered the main types, but there are many more specialised options available.
If you have unique requirements or need guidance on choosing the best swaging machine for your needs, feel free to contact our sales team at 01472 255928 or email us at hello@hydraulicmegastore.com.